Artistick Stick Pack Machine

GENERAL OVERVIEW: The Mentpack Artistick series is designed as an entry-level stick packaging machine, prioritizing simplicity, efficiency, and cost-effectiveness. Its design incorporates simple mechanical and electronic systems, making adjustments manageable with low-level technician expertise. The machine features a compact, open-frame mechanical architecture, ensuring easy accessibility for operation and maintenance, along with reduced energy consumption. CAPACITY AND APPLICATION: This model represents the lowest-capacity stick packaging machine within the Mentpack product range. It is ideally suited for entry-level applications, new product launches, and low-volume production requirements, ensuring efficient operation for products with low circulation quantities. DESIGN AND ARCHITECTURE: The machine boasts a simple, compact mechanical design with an easily accessible open-frame architecture. Its operational simplicity is underpinned by straightforward mechanical and electronic systems, designed for ease of adjustment and maintenance. The design also prioritizes reduced energy consumption, contributing to lower operating costs. CONSTRUCTION MATERIALS: The robust construction of the Artistick series utilizes high-quality materials to ensure durability and hygiene. - The chassis is constructed from SS304 Stainless Steel. - All machine parts feature either a protective coating or are made from stainless steel. - Aluminium components are sourced from 5754 or 7075 grades. - Stainless steel components include 304, 316L, and 316T grades. REEL MANAGEMENT SYSTEM: The reel system is engineered for user convenience and efficiency. - The film reel is positioned on the front left side of the machine, allowing for easy and quick access. - Film changing is facilitated by an airshaft-based system. - A pneumatic O-ring brake system manages film tension effectively. - For convenient maintenance and adjustment, cutting blades and the photocell are easily accessible on top of the reel stand. DRIVE AND MOTION SYSTEM: The machine's motion is precisely controlled to ensure consistent packaging. - Main motion control is provided by an asynchronous motor. - Sealing and pulling operations are managed by a pneumatic system, meticulously coordinated with upper and lower level sensors. - The upper sensor level activates horizontal jaws to ensure sealing and initiate the downward pulling of the packaging film. - At the lower sensor level, corresponding to the mechanical package length, the horizontal jaws open to complete the pulling stage. - For packaging printed film, an optional photocell feature enables the horizontal jaws to open precisely before the lower sensor level, achieving accurate photocell-registered package lengths. CONTROL AND AUTOMATION SYSTEM: The Artistick series integrates advanced control and automation for reliable performance and ease of use. - The Programmable Logic Controller (PLC) is provided by industry-leading manufacturers such as Siemens S7 or Beckhoff. - The Human-Machine Interface (HMI) panel is supplied by Siemens or Beckhoff, offering a user-friendly interface. - The control voltage operates at 24VDC. - Sensors are sourced from Sick, ensuring high accuracy. - Other automation components are supplied by reputable brands including Siemens, Wago, Omron, and Schmersall. - The HMI panel features a user-friendly design for intuitive operation. - Photocell adjustment is easily accessible for quick configuration. - The HMI panel provides real-time display of air pressure trends for monitoring. - An optional recipe system is available, allowing for program and setting saving/loading functionalities, which requires special hardware. OPERATIONAL FEATURES: The machine includes features designed to enhance production management and maintenance. - Production Quantity Management: Upon reaching a pre-set target production quantity, the machine executes a user-defined scenario from the function page. This can include either continuing operation with an automatic reset and signal or stopping completely with a warning signal. - Maintenance Functions: A dedicated HMI page is provided for manual output tests and motor jog functions, simplifying troubleshooting and setup. - Alarm System: The machine operator is immediately informed of any alarm conditions through clear notifications on the HMI panel. UTILITIES AND ENVIRONMENTAL REQUIREMENTS: Specific utility connections and environmental conditions are necessary for optimal operation. - Electrical Connection: The machine requires a 1P/3P-N-PE 380VAC 50-60Hz electrical supply. - Air Pressure: An air pressure supply of 6-8 Bars is required. - Required Air Quality: The pneumatic system necessitates clean, dry air conforming to DIN 8573-1 standards, with an uninterrupted flow. The customer is responsible for determining the specific air quality requirements of their process. Please note, the warranty for pneumatic parts is void if the specified air quality is not utilized. - Pneumatic Components: Critical pneumatic components are supplied by SMC® or FESTO. - Minimum Ambient Temperature: 5°C. - Maximum Ambient Temperature: 40°C. - Maximum Humidity: 90%. COMPLIANCE AND CERTIFICATIONS: The electrical system of the Mentpack Artistick series complies with European safety standards, bearing the CE mark. SERVICE AND SUPPORT: Mentpack provides comprehensive service and support to ensure continuous operation. - Remote Software Support: Available via an industrial VPN router for efficient troubleshooting and assistance. - Internet Connectivity: Unlimited and free internet connections are provided during the warranty period for support purposes. - Digital Documentation: User manuals, electrical diagrams, spare part catalogues, and all electrical and mechanical documents are provided digitally, accessible indefinitely via a QR code located on the machine. - Software Guarantee: A 10-year guarantee is offered for PLC and HMI panel software, subject to the continued production of the specific devices used. KEY COMPONENTS AND SUPPLIERS: The Artistick series incorporates high-quality components from globally recognized manufacturers. - Gearbox: Bonfiglioli, Nord, Apex. - PLC: Siemens S7, Beckhoff. - HMI: Siemens, Beckhoff. - Sensors: Sick. - Other Automation Items: Siemens, Wago, Omron, Schmersall. - Bearings: Igus, ORS, SKF, URB, FAG, Asahi, NSK, Beco, INR. - Pneumatic Products: SMC®, FESTO.